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Michael Z. Stern A field manual of difficult urban development

Cost Estimating Without Comparables

EntryThe Economics of Buildings With Few Precedents4 sections7 cited sources
Diagram of estimate class accuracy ranges narrowing from Class 5 to Class 1, an original diagram in Michael Stern's encyclopedia
Original diagram drawn for this entry

Cost estimating without comparables, the practical core of what Michael Stern calls the economics of building where precedent is scarce, rests on one rule that the estimating profession took decades to write down: the quality of an estimate is set by how much of the project has been defined when the estimate is made, not by the effort spent, the software used or the time taken. That principle is the foundation of the AACE classification system, first published in 1997 as a recommended practice, which sorts estimates into five classes from Class 5, the least defined, to Class 1, the most.1 The numbered classes replaced older labels that had drifted in meaning across industries, terms like order of magnitude, budget, definitive and detailed, and gave owners, engineers and contractors a shared way to say how reliable a number is expected to be.1

The rule matters most where no twin of the building exists. For a conventional project the easiest route to an early number is to find a finished building that resembles it and scale. For a project without that twin, the estimator has to work from the parts, and the history of the methods explains why.

Two early methods and the one that fails on a new kind of building

The estimating literature divides early work into two families. A cost management software firm compares them: analogous estimating takes the actual cost or duration of a previous, similar project as the basis for a new one and relies on expert judgment, while parametric estimating applies statistical relationships, cost per square meter or labor hours per weld, drawn from a reliable historical database.2 Each has a known weakness. Analogous work is subjective and hard to adjust for large differences in scope or technology; parametric work depends on data quality and is, in the firm’s words, less flexible on highly unique or innovative projects where no comparable data exists.2 The same source notes that analogous estimating is nonetheless the method that fits unique or first of a kind projects at the conceptual stage, and recommends a hybrid: screen with analogy, refine with parameters as definition grows.2

Figure

Analogous estimating in six moves

  1. Define the scopeDeliverables, quality requirements, exclusions and constraints are written down, often as a work breakdown structure.
  2. Find the past projectsExpert judgment picks the completed jobs whose scope and complexity come closest.
  3. Collect the dataCosts are gathered by element: site preparation, foundation and structure, materials, labor, equipment, finishes, contingency and overheads.
  4. NormalizeOld costs are adjusted for inflation and market change between then and now.
  5. Find the driversThe parameters with the largest effect on cost, typically materials, labor rates and size, are identified.
  6. ScaleFactors for size and complexity bring the old numbers onto the new project.
The sequence a project management software firm lays out for pricing a new project from an old one. Source: Deltek.

A project management software publisher walks through the analogous method in six steps and in doing so shows where it strains. After defining scope and shortlisting similar past projects, the estimator collects historical cost by element, normalizes it for inflation and market change, identifies the parameters that drive cost most, and applies scaling factors for size and complexity.3 Every one of those steps assumes a shortlist exists. The publisher’s own caution is that the method relies heavily on the assumption that the current project will follow the pattern of past ones, which may not hold, and that the more data available the better.3 When the shortlist is empty the method does not refuse to run. It produces a number from the nearest wrong precedent, and nothing in the arithmetic flags how far off the precedent is. That is the gap decomposition fills.

Decomposition: pricing the parts that do have a history

An unprecedented building is almost always made of precedented parts. A concrete core of a given strength, a curtain wall of a given span, an excavation in a known soil, a crane of a known class: each has been priced thousands of times. The databases exist to do exactly this. Autodesk’s guide to RSMeans describes a database of more than 90,000 line items covering materials, labor, transportation and storage, researched for roughly 25,000 hours a year and adjustable for more than 1,000 locations in North America.5 It offers two levels. Unit prices give the user granular control and suit unique projects; assembly prices bundle components into systems and suit larger projects at design development, where they are used to test whether a design is feasible and to compare construction types.5

The square foot number, and why it fails here

The square foot method sits at the other end of the scale and the publisher of the data is candid about what it can and cannot do. RSMeans’ own guide to square foot estimating describes multiplying total area by a predetermined unit cost chosen for building category, type, wall and framing, size and story height, then adjusting for site conditions, design changes, material selections and market movement.4 The guide treats the result as a ballpark figure, a starting point rather than a definitive cost, and warns that location, finishes, unique design features and local regulation introduce variability the method does not see.4 On a building with an unusual proportion or envelope, the unique design features are the building, so the square foot number is the least useful figure in the room and the component list is the most.

Figure

Two early methods and where each breaks

AnalogousParametric
BasisThe actual cost of a similar past project, scaledStatistical relationships between historical data and measurable variables
What it needsExpert judgment and at least one close precedentA clean, structured database and a calibrated model
PrecisionLower, and dependent on who performs itHigher when the data behind it is sound
Weak pointHard to adjust for large differences in scope or technologyLess flexible on a highly unique project with no comparable data
A cost software firm's contrast between the two techniques used before detailed design exists. Source: Cleopatra Enterprise.

Decomposition also changes where uncertainty lives. A single top down figure carries one unexamined error. A list of priced components carries many small ones, each of which can be argued about with a trade contractor or a supplier who has priced that component before. The pillar on underwriting takes up what happens when those small errors move together.

Time, and why the answer is a range

Two adjustments turn a priced list into an estimate. The first is time. A preconstruction glossary explains escalation as the percentage applied to an estimate for the expected rise in labor, material and equipment prices between the estimate date and the date the work is bought, compounded to the construction midpoint, the point by which roughly half the money has been spent.6 Rates come from published indices, producer price indexes and cost consultants’ forecasts, and the glossary lists the common failures: escalating only to the start of construction, applying one national rate to a market moving differently, and failing to update when the start date slips.6 The cost indices entry covers where those rates come from and what they miss.

The second adjustment is for scope that has not yet been drawn. A firm of architects in Iowa describes design contingency as a slice of the building cost set aside while the architect explores options, falling as unknowns are resolved: in its practice 20 percent at predesign, dropping five points at each later phase until it reaches 5 percent when construction documents are done.7 The firm lists what remains unknown early on, from finishes to ground conditions to where prices are heading, and separates contingency from escalation, which it treats as its own line item predicted to mid construction.7 The contingency entry follows those numbers through a project’s life.

Figure

What a square foot model asks for

new or renovation, commercial or residential
Category
apartment building, hospital, school and so on
Type
exterior wall construction and framing type
Wall and frame
area, number of stories, story height, fee assumptions
Parameters
elevators, fire suppression and other optional systems
Additives
The inputs one square foot estimator requires before it returns a figure, per the publisher of the data. Source: RSMeans Data.

Put the pieces together and the honest output of early estimating on a building of this kind is a range, not a point. The classification system says so by assigning a class rather than a precision; the escalation line says so by compounding an assumed rate to an assumed midpoint; the design contingency says so by carrying a percentage for drawings that do not exist yet. A single figure on the cover sheet is a convenience for the reader, and the people who know what it conceals are the cost consultant who built the component list and the scheduler who fixed the midpoint it was escalated to. Those are the two people a reader of this page would want in the room before the number is repeated.

See also

  1. A multi span cable stayed viaduct crossing a wide valley seen from a hillside, a Wikimedia Commons photograph in Michael Stern's encyclopedia

    Underwriting a Building With No Comparable

    Pricing the parts of a building that has no twin, and learning the dangerous answers before the cheap ones.

    The Economics of Buildings With Few Precedents
  2. Contingency and the Risk Register

    Money carried for what the drawings have not shown yet, and the ledger that says why.

    The Economics of Buildings With Few Precedents
  3. Construction Cost Indices

    Twenty cities, a basket of steel, cement and lumber, and the building no index has priced.

    The Economics of Buildings With Few Precedents
  4. Bid Dispersion on Unfamiliar Work

    Five bidders, five readings of the same risk, and the tools that make them read it alike.

    The Economics of Buildings With Few Precedents
  5. Value Engineering and What It Costs

    Lawrence Miles's wartime substitution method, its job plan, and the gap between a saving and a deletion.

    The Economics of Buildings With Few Precedents